How To Make A Custum Door Panel

This is part one of hagan street rods modular door panel system.

How to make a custum door panel.

If there are any door handles or window cranks cut a hole in the foam now this will give that nice padded look with the handles sunk in just a hair. View 0 89 99 more info. View 6 149 99. I own a 6 jointer but the rails on this door are 8.

Also apply the resin around the edges to the backside of the panel. I build mine by laminating two pieces of 3 4. Mark simpson demonstrates on a 1962 oldsmobile door panel how to create custom car door panels using abs board and pre sewn top stitch panels from ez boy interiors. The lumber that i generally use is 1 inch thick but as my interior door is 1 3 8 inches thick i needed to laminate two boards together to get it to my required thickness.

Compare base door panel kit. Cut a piece of the 1 4 foam the exact shape it needs to be on the front of the panel. You don t want any overhang on the foam. A few other things to note.

Set an old door panel on the hardboard and trace its. Compare door handles cut off design. You don t need to coat the entire backside but. Place one 48 by 48 by 1 8 inch hardboard on a worktable.

Interior doors are usually 1 3 8 thick. How to build your own car door panels step 1. Products featured in this article. This film will teach you how to design construct and upholster your own auto door panels.

Remove the clamps. Watch the videos to learn how to build custom door panels for any vehicle. View 1 89 99 more info. Part one the frame clamps clamps and more clamps.

But using some readily available components you can achieve professional looking results. Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with clamps. Notch design interior door handles. Building an interior door.

When applying the first coat of resin don t simply paint the surface of the panel with the resin.